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Comparison of 4 grinding machines for wood turners

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FULL TRANSCRIPT

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hi and welcome in this video i would like to show you four different types of grinders

0:16

and sharpeners and tell you about the advantages and the disadvantages of each machine. I will start

0:24

with the bench grinder and afterwards i'll tell you about theTormek T8. From Robert Sorby we have

0:35

the ProEdge, that's a linisher and we have here the Koch grinding and polishing machine.

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This is a slow running bench grinder meaning it runs 1450 rpm. A fast running bench grinder runs at

0:54

approximately 2950 rpms. Most bench grinders come with one white wheel and one grey wheel. The

1:04

white wheel is aluminium oxide. It's good for our woodturning gouges. The gray wheel i have

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replaced with a cbn wheel. I like cbn wheels a lot. The gray wheels make too much heat for

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our turning chisels so you better take them off or don't use them on your HSS gouges I have replaced

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it by a CBN wheel because i'm a big fan of CBN always a flat surface, hardly any heat... Well let's

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start for instance with this roughing gouge. Normally a bench grinder comes

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with plates over here and over here and most of the time these plates are not quite accurate,

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because they are mounted on these positions and they are hardly ever accurate. That's why

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we very often use this system. It's built by One Way

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It's called the Wolverine system and it comes in very handy for example if you want to grind your

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roughing gouge. If i grind this roughing gouge i'm looking here to see if the bevel is on the wheel...

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now it is and it has got a straight top

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it's not round it's flat on the top this means that grinding this i only have to move it

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like this and if i do that and i keep it steady i only need one pass

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mwah... two passes

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to get it sharp again

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and remember, if you do this don't push on the wheel. Let the wheel do the grinding

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and you just move the tool and don't push it to the wheel and you will have a great bevel

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but there are of course a lot of tools that are not that don't have a straight

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line on top. Most of the time they will be round like this or like this

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so let's take this one this is my bowl gouge it's a 16 millimeter bowl gouge

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with a short bevel grinded as a fingernail

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and i am going to sharpen it on the cbn wheel therefore i use the vari-grade from One Way

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when i started being a professional woodturner i thought i had to do this all freehanded

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well i don't anymore, I have a jig for everything now

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this is the vari-grind from One Way and with this jig i use for most my tools that have a round

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top in this case a fingernail to use the vari grain i have to consider several things

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the vari-grindd has three things to be aware of there are three points you have to take care of

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first it is this angle. The angle between the tool and the post of the jig

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second thing is the protrusion in front of the jig how much gouge is there in front of my jig

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and last but not least is how far away is the jig from

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the grinding wheel because as you can see now i have a sharp angle on my tool and

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if i move it like this i have a very steep angle with my tool if you want to make it

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easy for yourself, make sure that if you have a jig like this that you only vary in one of the three

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variations of the jig for instance

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in my on my jig this angle is always the same and i have a line here which tells me

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where the v-arm has to be

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the protrusion is the one i vary with so...

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I can use this jig from tormek we'll talk about that later and set my protrusion here

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or here

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which will give me a definitely different angle but because you always, well let me reframe that

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in a different way... because I always am searching for this thing

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I found another solution. I drilled a hole underneath my bench grinder

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and a hole I can't lose, so now I have to put this post here in the v-arm

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and leave it there and i can see... well... that all looks good

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yeah I stop it with my fingers because otherwise we'll

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still be waiting for it in 20 minutes... as you can see I have a very nice bevel

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only the top of it right the rest is just taken away, this is my smooth bevel

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that is what i can do on a cbn wheel with this line if i would do the same thing on this wheel

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put my V arm

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in here and clamp it... and then do the same again... i can see i get a totally different

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angle and that of course is because this wheel every time i grind the wheels getting smaller

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that's why i have this

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it's a very expensive jig i put it in the v-arm

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and press it against the wheel clamp it and now it has the right

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angle here you see another disadvantage of the aluminium oxide wheels they have grooves

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it's not flat anymore if you do your rough grinding there you can't keep it

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flat that's the big advantage of a cbn wheel it always has a flat surface.

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Next machine is the Tormek t8 it is not a grinder like the bench grinder but it is a sharpener

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meaning if you want to grain on the Tormek T8 you better take a day off of work because it

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is it's a slow machine and that is also how it is designed. It is designed to

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sharpen your tools to take as less as possible material from your tools and make it superb sharp

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it's also the machine that has a a very easy to read and easy to understand manual

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they've done a very good job over there NL "Nat slijpen van snijdend gereedschap" NL

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let's look at the machine like i said it is a sharpener

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and all the things i do over there with the jigs over there i also do on the Tormek but in a slight

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different way for instance if we have over there the vari-grind we have a vari-grind

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also here for the Tormek but then it is called the svd186 you see it's the same thing

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I use it for example to sharpen my

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spindle gouge. A spindle gouge has a round tip and i want to have my spindle gouge

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extremely sharp. This angle for this gouge never changes only the protrusion changes

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and over here the distance from this arm to the wheel must be set. first the protrusion

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set next the support arm when i

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let the machine run

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when both wheels are spinning

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it's in the right position

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so if i now put my bevel on the wheel the bevel should be on the wheel perfectly and it is...

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so like i said i'm a fan of these cbn wheels and one of the reasons i have a cbn wheel on my Tormek

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is that I no longer have to use water in this container. Tormek

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normally sells these machines with the traditional stone or with a diamond wheel

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the result of of cbn or diamond or the stone is exactly the same in this case

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they give you a perfect bevel a very small disadvantage of this

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steel wheel is here you see these are very fine steel particles that have been

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sharpened off grinded off because it's running so slowly the tip is getting a little bit magnetic

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and you have to get rid of these. And now I have a wonderful bevel but if you feel very gentle

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over here you feel that there's a very small burr. And i still would like to get rid of that

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so i have another little cbn thing and the burr is gone... I said in the beginning

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it is a sharpener not a grinder if you want to grind with this because you hit a

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nail or something it takes a long time. That is why Tormek also sells this support arm.

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with this thing. Where do i need that for? well that comes in handy if you mount this

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on a bench grinder, you maybe have somewhere in your workshop, you can first

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re-shape your gouge and then with

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the tool in the same jig go back to your Tormek and then get that superb finish

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on your bevel. Let's look at another tool, the skew You want a skew to be perfectly sharp.

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This jig the SVS 50 is made to produce every time the same angle on your skew, also

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if you take this piece out and you can grind your roughing gouge with it. So to sharpen this tool

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the support arm over here was in this position

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to do this for the skew

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it has to be positioned using the other hole

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next thing to do is make sure that the protrusion is right

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and now i can grind it

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so that's sharp again if i touch with my finger on one side of the gouge

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i feel that there's a little burr and i want to take that off. I now go to the

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other wheel this is leather and it's made to take the burr off there's polishing paste on it

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and i just have to set my support arm to the right distance. There it is already

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and now feel where the burr is,

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over there

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and to check if it is sharp LIES: you already cut yourself... RONALD: yeah yeah yeah it was

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when we recorded the the dutch version... If i started all over again and I had a workshop and I

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needed the grinder and i only had space for one grinder this just might be the one

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Because I can do fast grinding and I can do polishing. The HT 4004 from Kurt Koch and on this

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machine I can use the Tormek jigs. and i have a Tormek as well so why not use the jigs right?

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so let me grind my spindle gouge first. I will grind it rough and then i will polish it.

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starting with the rough grinding I have my tool in the jig again

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I know my protruse protrude protrusion that's a nasty word

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and then I use this jig

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to adjust the

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support

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oh one more pass... so now you see the rough shaped profile. pay attention to the quality of the bevel

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we will refine that. Refining the bevel we'll do with the same jig to

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set the jig support. tool still is in the jig and I put some polishing paste on the wheel

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now look at that bevel is that some nice bevel... the Kurt Koch HT 4004

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very nice machine... I like it! the disadvantage is that the polishing paste

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sprays away a little bit... the white wheel over here

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you will immediately notice that it gives much less heat to your gouge

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than these aluminium oxide wheels do

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this is aluminium oxide and the aluminium oxide over here is

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together with ceramic material and there's a lot of air between the ceramic material

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and you will immediately notice that it results in much less heat

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I got this machine when I was demonstrating in Ireland making pepper mills. It was

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next to my lathe and I said what's this what I do with it? It's a grinder you can sharpen

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your tools in it... okay okay I wasn't convinced so Florian Koch, Kurts son was downstairs.

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Trying to sell his machines of course, so they sent him to me he explained it to me show showed me

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what the machine could do and i was convinced. nice machine... Next one is the pro edge from Robert Sorby

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The big difference with this grinding machine or I should say linisher because it has a

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sanding belt over there... the big difference is that this will give you a

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flat bevel. There where all the other machines will give you a bevel a little bit concave

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But is that an advantage or a disadvantage I don't know if you ask me I would say

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it is a disadvantage but that is because i am used to work with a concave bevel

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if you're not used to it it doesn't make a difference

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and probably after two or three days i would be used to working with a flat bevel or straight bevel.

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that's a big difference

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the big advantage of this machine is that it is very small you can work with it in if your

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turning space is two by two meters you still have room for this machine.

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because it takes not much space on your table and also you can move this whole belt towards

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you and away from you. Therefore it's quite easy to work on. If you put it on a low table you

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can put the belt more backwards... Now on the machine is a fine grit belt which is heavily used already

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When you buy the machine there's three belts that come with the linisher. One coarse

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and two fine. If you want to reshape your gouge use the coarse one of course

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taking this one off this machine comes with the same jigs as the other machines

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this is the flat support you can use to sharpen a scraper. You just

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put your scraper here and move it around. Also you can use this platform

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with several other jigs. This one is made to grain your roughing gouge

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just put it in there, put it against the belt, and turn it. Here's another jig

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this simple triangle is used to put a skew against and in this way it becomes very easy to sharpen

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So this is the Pro Edge deluxe. Meaning you have these jigs that come with it.

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and these jigs are more or less everything you need if you are a woodturner.

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this jig i haven't told you about yet But, well you probably recognize it already, it's the

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same jig as is being used on the Tormek. here it is used in a slightly different way

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we use this jig to make a fingernail grain for instance let's resharpen this into a

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short fingernail bowl gouge. This is the rough shaping we first start with

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This is the shape I want to have, it's a horseshoe

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now let me switch this off for a minute. Put it in a jig and I want to have the protrusion 50.

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there's also a good manual on this one ... and it also is on the machine

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it says which angle for which too. The only thing i have to do now is just move the handle

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before I continue I want to make sure that the tip of the tool stays cool

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so i'm not cooling it down i'm just making sure it stays cool

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because if this thing gets blue and then you put it in the water it's not good for your tool

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one more pass

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change the course belt now to a finer grit

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to get a real smooth

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bevel on my tool

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so that's a smooth bevel

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look at that! so we have a smooth bevel back on my bowl gouge... But remember, maybe

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it looks now that these jigs make sure that my gouge comes off the grinder every

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time exactly the same way but that's not the case! Let me give you a short example:

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if I press only the nose against the belt and I will do nothing else the shape of my bow gouge

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will change dramatically. So it's still my own responsibility to get the right shape on it.

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did i make myself clear? yeah you did... good! The Pro Edge made by Robert Sorby

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it is a nice machine, you can use in in very limited space and in the deluxe version

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everything is there that you need.. So let's move on to the pros and cons of each machine

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the pros of a slow running bench grinder - it is a stable all-round machine

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- if you use a cbn wheel you have hardly any heat you can work fast with it .

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the cons - sparks from your aluminum oxide wheel - you need extra materials to get it grinding in the way you want it to grind -

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and the surface of your aluminum oxide wheel will not stay flat... the pros of the Tormek - you will for sure

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get a excellent sharpening result. - The t8 has a brilliant manual - you can sharpen and polish

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in one machine and it has loads of jigs so you can sharpen every tool and another

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pro of this machine is that there are no sparks and there is no heat involved. The cons if you don't

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use a cbn or a diamond wheel the stones will not stay with their flat surface. there's no grinding ,

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it's just sharpening and another con is that is a very slow machine... The pros of the Koch 4004

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you can sharpen grind and polish in one machine - relatively less heat if you compare the white wheel

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to a normal aluminium oxide wheel. - you can work fast with it and there is a load of jigs available

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the cons: the aluminum oxide wheel makes sparks and while polishing the machine sprays the paste

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which leaves you with some sort of mess behind the machine. The pros and cons of the

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Robert Sorby Pro Edge it is a very compact machine that you can use on a very little space because

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you can move the belt backward and forward you can always find a good position to grind your tools

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another pro is that you have a flat straight bevel. Then the cons. a con is that you have

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a flat straight bevel - you have to replace one belt for the other to switch from the grinding

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to the sharpening and the belts heating your tools... four grinding machines next to each other. I hope

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you liked the video and I hope it helps you when you want to buy a new grinder... see you next time

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