How Different Types of Suspension System Works? Explained in Details
FULL TRANSCRIPT
When people think of automobile
performance, they normally think of
horsepower, torque, and acceleration.
But all of the power generated by a
piston engine is [music] useless if the
driver can control the car. That's why
automobile engineers turn their
attention to the suspension system to
maximize the friction between the tires
and the road to provide steering
stability and better handling.
In today's world, the modern cars are
the true wonders of engineering. They
rely on multiple components and
mechanical systems working together to
guarantee smooth and safe operation.
Many don't understand what suspensions
are and what exactly it does. Let's take
a closer look together.
Your car's [music] suspension system is
a protective lattice of shock absorbing
components such as [music] springs and
dampers. Your car's suspension helps
ensure that your drive is safe and
smooth by absorbing the energy from
various road bumps [music] and other
impacts. Furthermore, it helps your
tires to stay in contact with the road
[music] by increasing tire friction.
However, while most people know a little
bit about their cars functions like how
engine works, how brakes work and how
suspension work. So today we look into
what are the different types of
suspension system and their components.
Suspension comes with two basic
components such as springs and dampers.
Now let's find out how these components
works. Starting with the springs.
Springs act as reservoirs of energy.
When the vehicle passes over
irregularities of the road, it
compresses the spring.
This energy is released when spring
expands subsequently and with the help
of dampers the energy is converted into
heat and the spring absorbs the shock
and avoids transfer to the vehicle
frame.
There are three types of springs are
used. They are leaf springs or laminated
springs, coil [music] springs and
torsion bars.
Leaf springs are also known as laminated
springs. They are basically steel strips
that are mounted over one another.
They are also called semi-eleptical
springs as they are bent in that form.
However, [music] nowadays they are
almost straight.
Coil springs can have constant and
variable rigidity. Items with constant
stiffness have the same diameter on both
ends. As for the second type, the
diameter of spring and rod vary on
different ranges. In the center of both
spring types, a rubber bump stop is
installed. This detail is required to
smoothe in fluctuations and prevent
springs damage when it is fully
compressed.
A torsion bar is a metal tube with rods
inside.
They work on the principle of twisting.
It means that before installation,
torsion bars are torqued around the axle
and then make the force of untwisting.
This function is controlled with special
levers and shock absorbers using the
bars as an elasticity element.
Dampers, commonly known as shock
absorbers, [music] protect the chassis
from the force caused when a wheel hits
a bump and prevents the springs from
continuously bouncing.
They also push the wheel back to the
road surface.
A damper is a piston filled with oil
that separates the chassis from the
wheel. When the car hits a bump, the
piston pushes into the casing and is
slowed by the oil, which flows into
another chamber as it's compressed.
Knuckle or upright. This is used to
connect the wheels to the suspension
system. The knuckle arm is positioned at
the front wheel of the car.
The wheels will be rotate continuously
on the spindle shaft that comes from the
knuckle arm. It is also connected to the
lower arm using a ball joint.
The knuckle is having a caster angle and
a kingpin on the front wheels which
helps in steering a vehicle in left or
right direction.
Strut. Strut is main component of
suspension system. Strut is basically
the combination of spring and damper
which is having two ends which will be
attached to the frame and the wheel.
Spring is used to store kinetic energy
into potential energy and damper
dissipates the kinetic energy into heat
energy.
Both these components works together to
form a strut assembly. The size of
spring used in strut depend upon the
load capacity of the vehicle.
Anti-uway bars. These are also known as
anti-roll bars. Anti-way bars play a key
role in passenger comfort and vehicle
stability to improve performance.
Anti-way bars acts as one of the key
components in [music] a vehicle
suspension system. As the name suggests,
their purpose is to reduce body roll or
sway when operating under cornering
conditions.
The ball joint functions to accept
various lateral and horizontal loads on
the car. It is also helpful as a
rotation axis when the vehicle is
turning. Ball joints consist of a metal
housing and stud. The stud is able to
swing and rotate [music] within the
housing. In this joint, you will usually
find helpful oil for lubricating the
various parts that rub against each
other. The grease lubrication is also
provided in the socket of ball joint.
There are two types of ball joints
namely upper ball joints and lower ball
joints. If there is no oil, the friction
will not work correctly and the ball
joint will tend not to function
properly. And it sounds like this.
There are different types of suspension
system will be used in automobile
vehicles. They are independent
suspension system and non-independent or
rigid axle suspension system.
Independent [music] suspension system.
Independent suspension is an automobile
suspension system [music] that allows
each wheel on the same axle to move
vertically and independently of the
others. In this system, the wheels are
linked. Movement on one side does not
affect the wheel on the other side. It
is common for the left and right sides
of the suspension to be connected with
anti-roll bars or other mechanisms.
Most modern vehicles have independent
front suspension.
Many vehicles also have an independent
rear [music] suspension.
It has almost same advantages of the
independent front suspension but the
main advantage that it reduces the
unsprung weight of the vehicle.
In independent suspension there are
various types are available. They are
Mac firsterson and strut suspension
double wishbone suspension,
multi-link suspension
and trailing arm suspension.
Macfersonen strut assembly. Earl S.
Macferson, an engineer with Ford USA,
developed a single wishbone with a
telescopic strut type system in 1947.
Both the strut and lower control arm are
connected to the frame of the vehicle
[music] with a flexible joint.
In the whole system, the main component
is the strut. It consists of spring and
a damper.
When the vehicle comes in contact with
the irregularities of the road, the
wheel moves up and down on the radius of
the lower link. Due to this [music]
motion, all the shock is transferred to
the strut, which absorbs the maximum
amount of force. It has relatively
simple construction which results in a
compact design [music] and cheap
double wishbone suspension system. In
this system, the wheel is mounted on the
wheel hub. The wheel hub is provided
with two links that is upper link and a
lower link. Both the links are pivoted
with the frame of [music] the vehicle. A
shock absorber is also placed between
the frame and the lower link which
consists of a flexible joint. When the
vehicle moves on uneven [music]
surfaces, the wheel faces shocks. These
shocks are transferred to the shock
absorber through the lower link. The
shock absorber absorbs the maximum
amount of shocks. The upper link is used
to maintain the camber of the wheel.
This system is complex as well as costly
and it requires more space.
Multilink is a suspension developed by
Double Wishbone and Multilink that has a
fairly complicated construction design
because it has separate parts that are
held together by joints.
This type of suspension has a quality
grip and controlling the car becomes
easier. The multi-link suspension also
has many variations.
If this suspension is damaged, then the
replacement process takes a long time
and the spare parts are still a rare.
So, the price is relatively more
expensive than other suspensions.
Trailing arm independent suspension
maintains constant track and wheel
altitude [music] with a slight change in
wheel basease and caster angle.
A coil spring is attached to the
trailing arm which itself is attached to
the shaft carrying the wheel hub.
When the wheel moves up and down, it
winds and unwinds the spring. A torsion
bar has also been used in certain
designs in place of the coil springs.
Non-independent or rigid axle suspension
system. In this both the wheels on same
axle are dependent to each other. There
is a solid or live axle. It allows both
left and right wheel to connect together
as team. If one side of automobile bends
in one direction then other side will
also bends in the same direction. This
is called dependency.
In non-independent or rigid axle
suspension system there are two types.
They are solid axle leaf spring
suspension and solid axle coil spring
suspension.
In solid axle leaf spring suspension,
leaf springs are used as suspension
members. The longest spring in the setup
bends into a circle to form a spring
eye. This spring's eye [music] is bolted
to the spring hanger and the other end
of spring's eye is attached to the
shackle. This shackle allows a change in
length of the leaf spring when it bends.
Also, the shackle includes a rubber
bushing which absorbs vibrations and
prevents them from reaching the vehicle.
The center portion of the leaf spring is
attached to the rear and axle housing
with the help of Ubolts and a rebound
clip holds all the springs together.
This type of suspension is used in truck
intended for more severe operations
[music] and with rear axle with high
payload.
Solid axle coil spring suspension. In
this type, the coil springs are seated
on pen-shaped brackets which are
attached to the rear axle. Torque tube
drives are also attached to this setup
and the coil springs are not subjected
to the driving thrust. The shock
absorbers prevent the vehicle from
rolling and the energy stored in the
coil springs is greater than the leaf
springs.
This type of suspension is always used
in conjunction with [music] torque tube,
torque reaction link or torque rod
drive. Therefore, the coil springs are
not subjected to driving thrust or
twist.
In air [music] suspension system, air
spring is used instead of a mechanical
spring. Air spring has a higher load
carrying capacity than mechanical
spring.
Air spring also has the advantage of
variable spring rate by adjusting air
pressure which is not possible in the
case of mechanical spring. In air
spring, two ends are provided. One is
mounted on the frame and the others to
the swing arm.
Three connection lines which are
pressure line, return line and control
line are also provided for the operation
and control.
In this type of suspension system, there
is an integrated fluid fil displacer
fitted to each wheel. The front and rear
units were connected making them two
pairs. The units were filled with a
mixture of alcohol, water, and additives
to prevent corrosion.
When wheel on one side of the car hit a
bump in the road, the fluid was
displaced and caused the unit on the
other wheel to react. In this way, a
bump at the front made the rear of the
car rise to a corresponding height and
the car always remained level.
So that's it. That's all about the
suspension system. If you think I have
missed anything, then please let me know
in the comments. So now you know
everything about suspension system but
the transmission is also one of the most
important function in automobile
vehicles. There are different types of
transmissions are available. Click on
this video and find out which type of
transmission is better for your new car.
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