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ATTEMPTING THE JOB BUGATTI TOLD ME WAS IMPOSSIBLE

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0:00

Today we're about to attempt what

0:01

Bugatti think is impossible. You

0:04

>> can't do that in a garage. There's just

0:06

a few places in the world with the right

0:08

equipment and only a few people in the

0:10

world with the right training to be able

0:12

to do that. This is the $6 million

0:15

Bugatti Purport that was crashed by

0:17

Alex.

0:20

After he got paid out from insurance, he

0:22

bought the car back

0:25

>> and then called me to see if I could

0:27

repair it.

0:27

>> Start getting your flights, mate.

0:30

And last time I was here, I got all the

0:32

damaged body panels off the car, the

0:34

windscreen out, and all of the deployed

0:37

airbags. Everyone who's got an Audi A3,

0:39

you have a Bugatti knee airbag. On top

0:42

of that, I completely stripped the

0:44

interior out. But then I found more

0:46

damage.

0:49

Oh,

0:50

and this was bad. It looked like a huge

0:53

crack in the gearbox on both sides,

0:57

which completely threw a spanner in the

0:59

works. And that damage could decide

1:01

whether this car is repairable or not.

1:06

Now, one thing Bagatti didn't think we

1:08

were able to do is separate the front

1:10

end of the car from the rear. There's

1:13

only two places in the world that can do

1:15

it, and today we need to make sure

1:17

there's three. In order for us to

1:20

inspect this damage that's on the

1:21

gearbox and even see if it's repairable,

1:24

we've got to remove the engine. And to

1:26

do so on a Bugatti, it means we have to

1:28

separate the back end of the car from

1:31

the front. And after our previous video

1:33

went out, Matty Rimck, the CEO of

1:35

Bugatti, mentioned it wasn't possible to

1:37

do in a garage. In a Chiron, there's so

1:40

many electrical wires, uh, piping, uh,

1:44

oil piping, uh, water piping, fuel lines

1:48

that connect from the monco to the to

1:50

the rear section, and they have to split

1:52

the car in half. You can't do that in a

1:54

garage. There's just a few places in the

1:56

world with the right equipment and only

1:58

a few people in the world with the right

2:00

training to be able to do that. And as

2:02

we already know, Bugatti aren't going to

2:04

sell us parts to rebuild this car, and

2:07

they're not going to help us separate

2:08

the car in half for sure. So, I'm left

2:10

with no choice but to give this a go

2:13

myself. I don't have any special tools

2:15

or special training. So, if we manage to

2:17

pull this off, it for sure will be a

2:20

huge achievement.

2:26

>> Tony, do you think it's fixable?

2:29

>> Of course I do.

2:32

And we're going to do it now. We're

2:34

going to be the third

2:37

what is it? Manufacturer

2:41

to be able to take this car apart.

2:43

Whatever a man's took apart, another man

2:46

can take apart.

2:48

>> Yeah.

2:50

>> Here we go. We're in Black Horse

2:53

Performance, which we'll explain why

2:54

we're here later in the video cuz it

2:56

will all make sense. But for now, we got

2:58

to work out how we're going to separate

3:01

the car in half. Engine out the back,

3:05

tub out the front.

3:07

We're just going to have to attack it

3:09

and start undoing bolts. But I think the

3:10

first step is to get the side skirts

3:12

off. Side skirts off first. So, let's do

3:14

it. Okay, so our first step is to start

3:17

by removing the rear quarters, which are

3:20

hopefully covering over the bolts, which

3:22

separate the back end of the car from

3:24

the front. Originally, I thought the

3:26

side skirts were separate, but it turns

3:28

out they're all part of the rear

3:30

quarter.

3:30

>> Today, you've got a new apprentice that

3:32

isn't me.

3:33

>> I have.

3:34

>> It could arguably be better.

3:37

>> 100% better.

3:41

>> Will he be able to use a dugger?

3:42

>> Wait, what's a dog?

3:47

scary. Once I've undone the bolts on the

3:49

bottom of the side skirt, I started

3:51

unclipping this bit of trim, which

3:54

actually was clipped in the back and

3:55

then double-sided sticky tape to the

3:57

front. I then found out I didn't

3:59

actually need to remove it. All I needed

4:01

to do was take the door seal out and it

4:03

revealed more bolts that I needed to

4:05

take out. I undid two bolts holding the

4:07

carbon fiber piece in, but then it still

4:09

didn't want to come out. Is

4:11

>> that so you don't break it either? So, I

4:14

got Alex's cameraman to take a look at

4:16

it instead.

4:16

>> Get in there.

4:17

>> Good work.

4:18

>> And once he removed that, there was one

4:20

more bolt which holded that trim piece

4:22

in.

4:24

>> Yes.

4:26

>> Nice.

4:27

>> Nice work.

4:29

>> They do that in Bugatti every time they

4:31

get something off this car.

4:34

>> Sweet.

4:35

>> Tony, what do you think of the quality

4:37

of the carbon fiber?

4:39

>> Very good.

4:40

>> Does it look like any other car brand

4:42

that you've seen? No.

4:43

>> Really that good?

4:45

>> It's good.

4:46

>> I do think it is good. The idea is we

4:49

just taken bits off so we can get this

4:51

quarter panel off. If Alex had had gone

4:53

that fast, we wouldn't have to do this

4:56

bit really, would we?

4:57

>> I wasn't speeding at all. I wasn't going

4:59

fast at all.

5:01

>> We're not the police. You know,

5:05

>> Wow.

5:05

>> That was it. Oh yeah. Once we got that

5:09

panel off, we can start to see some of

5:11

the bolts which are holding the rear end

5:13

to the front, which is a good sign. But

5:16

there's still plenty more to undo. We're

5:18

flying. As we take off each panel, it

5:21

revealed more and more bolts holding

5:23

this rear quarter in. And unlike normal

5:26

cars where they're usually panel bonded

5:27

to the monok, this apillar and quarter

5:31

is literally just bolted. And if you go

5:33

on the inside of the car, you can access

5:35

all the bolts there. I did one side and

5:38

Alex is undoing the bolts on the other

5:40

side. It's actually a pretty clever

5:42

design and really in my head undoing and

5:45

taking apart stuff doesn't really take

5:48

too much skill which is why it's

5:49

worrying me that Matty Rimck has told us

5:52

that it takes specially trained

5:53

mechanics to get this car apart. I think

5:56

there's going to be more bolts in the

5:57

side. So, we got to take this engine

5:59

cover off. There isn't just like a hatch

6:00

like a regular car that you just pull a

6:02

cable and this lifts up. There's bolts

6:04

from underneath. I think from what I've

6:06

been looking at, there's four bolts

6:09

which hold in this grill in. And then

6:11

this grill will pop out. Then I can

6:13

access the bolts which hold the engine

6:16

cover in. So I'm going to take this off

6:17

first and then get them bolts out. That

6:20

will lift off. Unbolt them. Everything

6:23

will come apart. And we're doing the

6:25

impossible. I can see four bolts holding

6:28

this grill in. One on each corner. Then

6:30

I can lift it out. Ah, I didn't need to

6:33

loosen them all the way out. They're

6:36

meant to slide out. So then you can

6:37

access the bolts for that. With that

6:40

grill out, you can see one bolt here and

6:42

one bolt there and can get my

6:44

multi-pline tool on it and loosen both

6:46

of them out. And once I have got both of

6:48

them out, I think it should just lift

6:51

off.

6:56

Wow, two bolts. The rear cover was just

7:00

held in with two bolts. And look at

7:02

that. If you need to top your coolant

7:04

up, you have to remove the whole rear

7:05

hatch to do so. The goal was to get the

7:08

quarters off, but I am going to try and

7:09

get this wing off. So, it just gives us

7:12

a bit more leeway. And I think I can get

7:14

that off in this position. Now, it's not

7:17

too bad so far, but I think it's going

7:19

to get a lot worse

7:21

because if they said only two people can

7:23

do it in the world, it's definitely not

7:25

meant to be this easy. Again, the rear

7:28

wing was really similar to the engine

7:30

hatch. About four multi-line bolts

7:33

holding it in. And there's a couple of

7:35

T30s on the edge.

7:36

>> Yes.

7:37

>> And again, it just lifted out.

7:39

>> So far so good. Rear wing off. We're

7:43

still carrying on. We're trying to get

7:44

this quarter panel off. There's more

7:46

bolts we found, which are down here,

7:50

little T30s. And once we get that

7:52

quarter off, we'll be able to visually

7:54

see so much more and make a bit of a

7:56

game plan on how we're getting this

7:57

engine out. I think this car is put

8:00

together really well. If you do cause

8:02

any damage to your rear quarter, it

8:03

literally will just bolt off and you can

8:07

put a new one directly in place, but I

8:09

dread to think how much one of them

8:11

costs. Time to get it in the air.

8:20

The last few bolts for the rear quarter

8:22

I think are in the wheel arch. So I'm

8:25

removing the arch lining on the right

8:27

hand side and my dad is taking it out on

8:29

the left hand side. And then we can take

8:31

a look up inside this wheel arch to see

8:32

if we can see any more bolts holding the

8:35

quarter in. And there are the last

8:37

couple of bolts. One at the top behind

8:40

the light and one on the side. And a

8:42

final one which holds the quarter to the

8:44

diffuser. That

8:46

looks like might come off.

8:49

We send it down and we'll take our

8:52

Bugatti apart. I'm now going to pop the

8:54

wheels back on so we can send the car

8:56

down and push it forward off the two

8:58

post ramp which gives us way more room

9:01

to get this quarter off. And if this

9:03

comes off, it was easier than I first

9:06

thought.

9:07

>> Oh yeah. Make a good bed out of that

9:11

bed.

9:13

>> A bed.

9:16

And look at that. the whole side of a

9:19

Chiron completely off. It looks mental.

9:22

That does. That looks absolutely sick.

9:25

We're actually starting to see where the

9:27

tub separates. Look, we've got multihex

9:29

bolt there, one under here, just there.

9:34

And there's going to be a load more

9:37

underneath. We're slowly starting to see

9:40

it now. And on the left hand side of the

9:41

car, exactly the same. Me and my dad

9:44

lifted it off and we've got to put it

9:46

away in a safe place. And that is the

9:48

whole rear end of the car and the side

9:51

exposed.

9:54

This thing looks mental like that. Look

9:57

at that. All exposed.

9:59

Big W16500

10:02

horsepower hanging out the back like

10:04

that. That was cool. That was easier to

10:08

take off than the interior was to take

10:10

out. But we don't need to actually we

10:13

don't actually need to take the bumper

10:14

off at the minute. I don't think we do.

10:16

Whilst we're doing this in true Matt

10:19

Armstrong fashion, we might as well

10:21

upgrade stuff whilst we're there. So the

10:23

exhaust we're going to have we're going

10:25

to take out cuz we're going to do

10:27

something crazy with the exhaust. So I

10:29

think I want to get this off so we can

10:31

access the exhaust when we get it out.

10:32

I'm hoping this is going to be as easy

10:34

as the quarter coming off. Could be

10:35

harder. Let's see. Let's start getting

10:38

this rear bumper off. And then we're

10:41

really going to have to start look at

10:42

separating the car, which is going to be

10:43

a bit crazy. Here we go. Again, with the

10:47

bumper, everything just seems to make

10:49

sense. Rather than undoing loads of

10:52

bolts and taking parts off bit by bit.

10:55

We're getting closer. It seems like the

10:57

whole bumper with the rear lights and

11:00

the rear diffuser all come off as one

11:02

entire piece.

11:04

And it did.

11:07

Yeah, boy.

11:10

>> Which made things way more easier and to

11:13

be honest, more enjoyable as well.

11:18

>> That's why the diffuser can hold when

11:20

Alex stepped on the diffuser and then

11:22

stood on the wing. That's why it can

11:24

hold it because that

11:27

>> is a step.

11:28

>> Yeah, that's a full like carbon fiber

11:32

structure. That's That's world strong.

11:35

Cool. Oh, I like the way that come

11:36

apart. Like you didn't really have to

11:38

undo many bolts. You if you know the

11:40

bolts you need to undo, you just undo

11:42

them a bit. And because they're all cut

11:43

out like this,

11:45

like look, cut out. Cut out. The whole

11:48

thing would just slide off. So again,

11:51

I've undone loads of bolts, which I

11:52

didn't need to. So I'm going to put

11:55

these these ones back in.

12:00

>> We're now getting steps closer to

12:03

separating this car. The next thing me

12:05

and my dad are removing the airboxes

12:07

because we think they're obstructing

12:09

some of the bolts. Once we remove the

12:11

air filters, there's more bolts inside

12:13

the airbox that we need to undo and then

12:15

we can lift it out.

12:17

>> And even the airbox is made out of

12:20

complete carbon fiber. It's crazy to

12:22

think how expensive these parts actually

12:25

will be. Even the bolts holding them on

12:27

look like they've come out of a Swiss

12:29

watch, and you would never have seen

12:31

them unless you were working on the car.

12:34

But with them out, we can now lift the

12:36

car in the air.

12:38

>> Tony, underneath here is some critical

12:40

damage.

12:41

>> Yes.

12:41

>> But we're not going to show you yet.

12:43

You're going to have to wait and see.

12:44

>> Okay. Yeah. Can't see it yet. No

12:47

looking.

12:49

>> It It looks like again, we can see bolt

12:52

there to separate. Bolt there to

12:55

separate, bolt there to separate. A

12:57

total of 14 titanium bolts that the

12:59

technicians are now fastening ensure

13:02

that the front and rear sections are

13:04

joined firmly together. So, we know

13:07

there's 14 titanium bolts to undo. And

13:10

at the minute, we can only spot about

13:12

eight. So, we've still got some work to

13:14

do. But before we even get to starting

13:16

undoing those bolts, we've got to start

13:18

undoing the gearbox from the front of

13:21

the car. And the front differential is

13:23

up here. And the gearbox is here. And

13:27

the differential is above this big

13:29

thing, which is the battery. And we want

13:31

to take that out because we probably

13:33

should have disconnected that already.

13:35

The battery is like one I've not seen

13:37

before. It has four terminals. A

13:39

positive on one side here. Then the

13:41

earth cable directly next to it. We've

13:43

got to disconnect both of them. And then

13:45

in front of that, there's another

13:46

positive terminal and another negative

13:49

terminal. All of which are joined

13:51

together. Once they're disconnected,

13:53

there'll be four bolts holding the

13:55

battery in.

13:59

And it was really light. Look at that.

14:01

With the battery out, we can now see the

14:03

prop shaft or drive shaft as the

14:06

Americans call it. We've got to

14:08

disconnect this from the gearbox because

14:10

this is going to stay on the car whilst

14:11

we separate the back off it. We have

14:14

marked it just in case it was balanced

14:16

so we know that we can put it back in

14:18

the exact same spot. And after that,

14:20

there's more coolant lines which are

14:21

running from the back of the car to the

14:23

front, which we're also going to

14:24

disconnect, as well as air con lines.

14:26

Okay, we're doing pretty good.

14:27

Electrical connections are disconnected.

14:29

Prop shaft is disconnected. Coolant

14:32

lines disconnected. We need to save as

14:34

much fluid as we can. We need to know

14:36

what fluid is coming out because Bugatti

14:38

are not going to tell us. What's next

14:40

are these. So, we think we've got a

14:42

hydraulic line here and then another

14:45

hydraulic line. I've lost it here. So,

14:49

there's two. Then there's two more

14:52

hydraulic lines. One there and one

14:54

there. And then two brake lines. So, you

14:57

got two brake lines for

15:00

right wheel, left wheel. Then you've got

15:03

two hydraulic lines per wheel. One for

15:06

that wheel, one for that wheel. So, four

15:07

hydraulic lines. And we think that's for

15:09

the nose lift suspension. And then if

15:10

you come back down here,

15:14

this is all the mechanism which controls

15:17

the nose lift which goes up. We think

15:19

it's just a fair air. Might be wrong,

15:21

but only Bugatti know, but that's the

15:23

only thing I could see that why these

15:25

lines will run from the back to the

15:27

front out of a hydraulic unit. We think

15:29

it's going to be central hydraulic fluid

15:31

in it. We're going to capture the fluid

15:33

fluid anyway, just to make sure cuz if

15:36

it's anything special, we need to put it

15:38

back in. So, Alex is going to catch the

15:40

fluid and we're going to undo it. Make

15:43

sure every bit is catched.

15:45

>> I got it.

15:46

>> Let's go.

15:48

>> So, it's time to undo these hydraulic

15:51

lines, which we think is for the nose

15:53

lift.

15:53

>> Get Should we be wearing safety goggles?

15:55

No.

15:56

>> Yeah, you should.

15:57

>> You got healthcare?

15:59

>> First one out. And there was nothing in

16:01

the first one.

16:01

>> We're good. We're good. What the hell?

16:03

There's nothing there. So, maybe it was

16:05

just a return line. But the second one,

16:07

there was a lot. And yep, it's green.

16:10

So, it's looking like it's central

16:12

hydraulic fluid. But we're going to

16:14

capture as much as we can just in case.

16:16

After I took off the other hydraulic

16:18

line, Alex caught the fluid out of that

16:20

one. He was pretty happy with this

16:22

contraption.

16:25

>> After that, I had to undo a brake line.

16:27

And just above that, another hydraulic

16:30

line. And my dad and Alex was catching

16:32

all of the fluid. This is the thing.

16:35

This build is not like any other that

16:37

we've ever attempted before. And because

16:39

of that, we're doing things in a way we

16:42

never would have done. All this fluid we

16:44

would have disposed of before. There is

16:47

still this big electrical loom here

16:50

which goes into the car. And I'm hoping

16:53

I'm hoping I'm really hoping. I don't

16:54

know yet, but we're going to try. I

16:56

think that is going to be one massive

16:58

plug inside here, like underneath the

17:01

seat or something. And I vaguely

17:02

remember on the video where they built

17:04

it all together, there was just one guy

17:06

like plugging something in in the

17:08

seating area. So, I'm going to have a

17:10

look at that when that comes down. See

17:11

if we can unplug that. Pull that wiring

17:14

away. And as far as I'm concerned,

17:16

everything under here is all

17:18

disconnected and ready to go back. So, I

17:20

hopped up into the car. But then to

17:22

remove the carpet to have a look

17:24

underneath it, I need to take the

17:25

accelerator pedal out cuz that's bolted

17:27

to the floor. And once I got that out, I

17:30

can then slide out the carpet, which

17:32

should give me access to whatever is

17:34

underneath it.

17:36

Everything is all here. So, all of these

17:39

electrical connectors need to be

17:41

disconnected and then they need to slide

17:44

through the tub onto the outside. But so

17:46

far, to take this apart, I can't see why

17:49

you'd need any special training. Unless

17:52

I'm just being completely oblivious. It

17:54

doesn't seem much different to any other

17:56

car that we worked on. If anything, it's

17:58

actually been easier. Now those

18:00

connectors are undone. I can slide it

18:02

through the hole in the tub. And that is

18:04

job done. Job done.

18:06

>> Next up are the coolant lines on the

18:08

outside of the tub, which are running

18:10

from the radiators at the front, which

18:11

we need to get repaired, all the way to

18:13

the engine at the back. But these in a

18:15

really accessible position on the side

18:17

of the car.

18:21

Alex has done the coolant pipes. Uh,

18:23

also the wiring which goes into the car

18:26

is all grouped up in here. So, what we

18:30

figured out is if we undo this box

18:38

that inside this box is loads more

18:40

wiring. But again, just on connectors.

18:43

And one thing we did notice is that all

18:45

the wires are white, which would have

18:47

been a nightmare if this car was fire

18:49

damaged or had any wiring damage. It

18:51

would have been really hard to know

18:52

without a wiring diagram where any of

18:55

them go with them all being the exact

18:57

same color.

18:59

And there was one final wire that we

19:01

need to disconnect from this board. And

19:02

once that's loosened, the front part of

19:04

the loom should separate from the rear

19:07

part of the loom. Got to undo these

19:08

bolts here

19:10

and then start threading that wiring

19:12

back out through the front of the tub.

19:14

And my dad's doing exactly the same on

19:16

the other side. wiring loom for the

19:20

front goes that way. So that's all the

19:23

wires which should run to the back now

19:26

separated, which is good on this side.

19:28

That's pretty good. Once once we know

19:31

how it comes apart, I think it's going

19:32

to be so much easier for us to put it

19:34

back together because we know what we've

19:35

taken off, what we don't need to take

19:37

apart, what we don't need to take off.

19:39

Like a lot of the stuff we're kind of

19:41

just figuring out at the minute. But

19:44

yeah, I think I think we're good. I

19:46

think that's all the loom out. are just

19:48

the last final bits and this coolant

19:50

bottle there which I think you've got

19:52

the massive coolant bottle for the

19:54

engine. Um, and then a separate cooling

19:56

bottle for all the cooling for the

19:57

turbos. It's a separate thing. I've got

19:59

to get this out the way because one,

20:01

there's a bolt which is behind that

20:04

which is holding the rear frame to the

20:08

actual monok behind it. But also,

20:11

there's a bunch of hoses and stuff which

20:13

I need to get to behind it. So, I'm just

20:15

going to take these two bolts out.

20:17

And this should lift out.

20:21

>> Okay. Very expensive bottle

20:24

>> over there.

20:26

>> Look at that little weapon down there.

20:29

That bolt there is the one holding it to

20:33

the front.

20:36

So, this is it. It seems like we're at

20:38

the point where we need to loosen the

20:40

nuts which hold the back end of the car

20:43

to the front. We actually might be able

20:45

to do this. First step, we're going to

20:47

do all the bolts underneath and then

20:49

we're going to do all the ones on the

20:50

top. All this special tooling that we

20:52

got to use, we of course don't have it.

20:55

So, we're going to have to compromise.

20:57

So, up the car goes and we're going to

20:59

loosen everything underneath. Okay,

21:02

first step complete. Bolt number one is

21:05

now out. And these are titanium bolts.

21:09

Straight on to bolt number two. We're

21:12

now going to support the gearbox just in

21:13

case when I remove bolt number three and

21:16

bolt number four, the gearbox doesn't

21:18

try and swing down.

21:21

Next up is bolt number five.

21:25

>> Next one.

21:27

And then bolt number six on the corner.

21:32

Felt a bit of slack. We're getting a bit

21:34

of daylight between the engine,

21:37

the engine, and the front frame. And now

21:40

bolt number six is out. Now we need to

21:43

support the rear end of the car and

21:45

we're going to work out what we're going

21:46

to do with the front end of the car. I

21:48

don't know. Wait, Alex thinks we can

21:49

lift it and move it. I'm going to back

21:52

that, but I'm skeptical cuz no, none of

21:55

us have ever lifted the front end of a

21:56

Bugatti before. The tool that Bugatti

21:58

use probably costs hundreds of thousands

22:02

and we've got nothing like it. So, we're

22:04

going to have to improvise with it. Now

22:06

my dad's on the inside of the car

22:07

turning the cable so it'll put the

22:09

gearbox into neutral so we can push it

22:11

forward again. And now that we've pushed

22:13

it forward, we're going to put the arms

22:15

of the two post ramp under the rear of

22:17

the car to support the rear frame that

22:19

the engine and gearbox is on.

22:30

So, this cable which is used for

22:34

emergencies to put the car in neutral,

22:36

you pull it um to I've disconnected from

22:40

here, but it looks like

22:43

it's too big to fit through that hole

22:46

like which is a shame. So,

22:49

really we got to disconnect it from the

22:50

gearbox. We can't do that now cuz we'll

22:52

have to put the car in the air again.

22:54

So, what we're going to do is when we

22:56

pull the front away from the car, the

22:58

car is going to go all the way to the

23:00

end here. And then I'm hoping that's

23:02

enough for me to find the cable when it

23:06

on the gearbox when we move it forward

23:08

and I can disconnect it from there.

23:09

Worst case, I'll have to snip the end.

23:11

It is just like a BMX cable. And then

23:13

we'll put a new fitting on the end. I

23:15

don't want to have to do that, but we'll

23:17

see what happens when we start moving it

23:19

forward.

23:21

So, so close. Now, with all the bolts

23:24

being loosened underneath the car, it's

23:26

time to take out the nuts and bolts

23:28

holding the rear frame to the front of

23:29

the car, which are on the outside.

23:33

And now I'm undoing bolt number eight. I

23:36

think six. And again, the same on the

23:41

other side. And Alex is doing a few as

23:43

well.

23:45

Remember, there's 14 bolts which hold

23:48

the back to the front. And we're hoping

23:50

we've disconnected everything else which

23:52

holds it. It wasn't long until I took

23:54

the final bolt out.

23:56

>> I'm going to slide a little bit of wood

23:58

with some wheels underneath the tub and

24:00

hope that can support the weight of it

24:02

when we start pushing it away from the

24:04

back.

24:05

>> Where did you get that from?

24:09

>> There you go. We got one.

24:10

>> And on the other side, we use the wheels

24:12

which come off the bin. It looks like we

24:14

did miss a few pipes out which were the

24:16

fuel lines as I thought the fuel tank

24:18

come with the rear frame but clearly it

24:20

doesn't and that stays in the front

24:22

monop. So all the fuel lines have got to

24:24

be disconnected which we did. Three,

24:27

two, one.

24:37

>> It's a

24:39

three places in the world now.

24:42

>> That's it. The front of the car was

24:44

actually separating from the rear. My

24:48

dad's now disconnecting that cable which

24:50

went from inside of the car to the

24:51

gearbox, which now allows us to move the

24:54

front of the car even further forward.

24:57

The unit doors got to go up. And

24:59

eventually, we've moved it furward that

25:02

we was at the point we were all clear of

25:04

the engine and gearbox.

25:06

>> Yeah, that should swing now.

25:08

>> Bro, the fact that this is on garbage

25:10

canned bins.

25:13

Yeah, it's literally on bin wheels.

25:17

>> Just think the money that we could have

25:18

saved Bugatti.

25:24

>> We've done it.

25:28

I guess it is true what they say. If it

25:33

was built by a man, it could be repaired

25:35

by a man. But we all know it's one thing

25:39

taking this car apart. It's another

25:41

skill to put it back together. But this

25:43

is just an example of one of those

25:45

things in my life where someone's told

25:47

me that it's not possible to do, which

25:50

makes me just want to do it more and

25:52

more. And I didn't get to the position

25:54

I'm in now through not giving it a go.

25:58

And look what happens. Sometimes

26:01

it does actually work out.

26:04

Time to start fixing. This actually

26:08

wasn't too bad at all. And when we look

26:10

look at it, I'm trying to understand how

26:12

this whole car works. And it's it's

26:15

actually like well interesting. Like it

26:17

it's really cool. So the gearbox is

26:20

here, right? Which actually isn't that

26:22

big of a gearbox compared to other stuff

26:24

that we've seen. Starter motor on the

26:26

top. It's got regular starter motor.

26:28

Thank you so much, Bugatti. We not got

26:30

any of that electric weird stuff. The

26:31

fuel tank here and here. Big massive

26:35

fuel tank. assume they need to be big

26:38

because if this car is traveling at top

26:39

speed, there's that crazy like story

26:42

about that it drains its fuel tank in

26:44

like 12 minutes or something. We think

26:46

what's happened is the engine is shunted

26:47

forward like that and that's what's

26:49

caused the crack and we can see damage

26:52

from that. So, perfect example is this

26:54

pipe here, this coolant pipe has been

26:56

squashed because the engine's gone

26:58

forward into that. There's a little bit

27:01

of damage to the tub there. like Bugatti

27:04

will be replacing the tub because like

27:06

that's in my opinion not going to cause

27:08

any harm to anyone or anything. See here

27:10

the dent from the engine coming forward

27:14

like that. This tank is not a fuel tank.

27:18

It's actually looks like a a tank for

27:20

all the hydraulics of the gearbox. And

27:22

that's how the gearbox selects its gear.

27:24

All these hydraulics, all uh hydraulic

27:26

pressure to use to shift. What we're

27:29

worried about is to get to this damage,

27:31

which I'll show you in a minute. It

27:33

looks like we're going to have to take

27:34

this gearbox away from the car. We have

27:37

to disconnect it. And what I'm really

27:38

worried about is if we undo these

27:41

hydraulic lines and then when we put it

27:43

back together, there's air in the system

27:45

and there's probably a weird bleed

27:46

procedure which you need a Bugatti

27:48

computer for, which we obviously don't

27:49

have. So, we've got to either work out a

27:52

way of disconnecting the gearbox and

27:53

leaving the hydraulic lines connected,

27:55

or we just send it and disconnect the

27:58

hydraulic lines and hope when we connect

28:00

it back up and fill the hydraulic fluid

28:02

back up, it will still all work as

28:04

usual. Let's take a look at the damage.

28:08

You can see it now. Am I allowed?

28:10

>> Yeah.

28:14

That's holding the whole engine up in

28:15

it. Look at those two mounts there and

28:17

there. And on the other side, it's the

28:19

same story. But but don't you think that

28:23

this part actually will come off? Look,

28:26

these massive bolts.

28:28

>> And there was bolts on the other side as

28:30

well.

28:31

>> That could be a really good design. If

28:34

that comes off, that's a really good

28:36

design that that does do come off like

28:38

that.

28:39

>> Yeah, because it's a completely separate

28:41

part and it's not the engine block.

28:43

Let's hope that that piece does come off

28:46

separately. It actually bolts onto the

28:48

engine mounts and supports the whole

28:51

engine. But rather than the engine

28:53

mounts breaking, the actual cast

28:55

aluminum has broke. And it looks like if

28:57

we're going to try and remove that part,

28:59

we're going to have to separate the

29:00

gearbox from the engine. First step,

29:03

taking off this starter motor. O2M

29:07

911 024B.

29:10

Exactly the same part number. That

29:13

starts up a pat and that starts up a W16

29:18

engine. What a starter motor that is. I

29:22

bet they never go. Oh no.

29:27

Okay. Right. We're going to get the

29:28

starter motor off. First thing, let's

29:30

get the power w

29:34

power wire off without breaking it

29:37

because we won't want to have to replace

29:39

it, will we? cuz we can't get one of

29:40

these. Right. Power wire

29:44

off. This car's going under a pretty

29:47

serious repair. And as long as we put

29:49

the car back together, well, there's no

29:51

way anyone should know it was in this

29:53

state. Removed a starter motor

29:57

from a Bugatti Chiron. The only way they

30:00

would know is if they put the VIN number

30:02

into car vertical. And if they did that,

30:05

it would show them a full report of the

30:07

car. It'll tell them whether it's ever

30:09

been stolen, whether it's ever been

30:11

exported or imported, whether it's had

30:13

any mileage fraud, and of course,

30:15

whether it's ever been in an accident,

30:17

just like this one. On top of that, I

30:19

can see when the ownership's got

30:21

changed, and even when this car was

30:23

registered as damaged.

30:24

>> Naked.

30:25

>> Right now, I'm having to undo these oil

30:28

lines. There's no way around it. But I

30:30

don't think these are the high pressure

30:31

ones. These oil lines are literally just

30:33

to lubricate the gearbox. Right, let's

30:37

get this oil out. This is not the

30:39

hydraulic stuff, so we're okay.

30:44

>> Is that from a soap dispenser?

30:46

>> Yep.

30:49

>> It works. It ain't stupid.

30:51

>> It's actually working. And

30:52

>> of course, I'm trying to save every last

30:54

drop of oil just in case we can't find

30:57

the correct oil to put back in it. The

30:58

soap dispenser seems to be doing just

31:01

fine. Getting out all the last little

31:02

drops of oil.

31:05

We are being forced to drain this tank.

31:07

This pipe here goes to the gearbox. And

31:10

it doesn't look like we're going to be

31:11

able to take the gearbox off with that

31:13

pipe connected. The other big hydraulic

31:15

pipes here with pressure in we might get

31:18

away with. We might. But let's drain

31:20

this uh fluid out. We really we ain't

31:22

going to regret this because this could

31:23

be the difference between having a

31:25

brigade which drives and not drives at

31:27

the end. Another thing Car Vertical

31:29

might do is if the car was involved in

31:31

an accident, it's likely to show you

31:33

photos of when the car was auctioned off

31:35

at the car crash auction site. Just like

31:37

this one, all the oils drained, the

31:41

lines are off, apart from the hydraulic

31:43

lines, which we think have got pressure

31:45

on which are going down and into the box

31:47

there. And all the solenoids, we're

31:49

going to try and keep them on just in

31:50

case. But remember now before we start

31:54

undoing these bolts to take the gearbox

31:56

away from the car to check your car out

31:58

on car vertical with the link in the

32:00

description box below and use the

32:02

discount code which is on screen to get

32:03

discount on that check. Now we send the

32:06

car up see if there's any bolts

32:08

underneath we need to take out to take

32:10

the gearbox out because everything else

32:11

once this car is down and that gearbox

32:14

comes off we won't be able to raise it

32:15

in the air again especially with those

32:17

lines connected. So let's make sure

32:19

we're doing the right thing. send it up.

32:21

See if there's any bolts. So, these are

32:23

the lines that we've kept on the

32:25

gearbox, and we're hoping to keep them

32:27

on. They come out of actuators on top of

32:30

this oil tank and run down along the

32:33

side and then go to the solenoids on the

32:35

box. And we think they're going to be

32:37

under pressure, so we don't really want

32:38

to mess with them. This is the damaged

32:41

part, right? But we got to commit to

32:44

taking everything off like these wires

32:47

here.

32:48

The waste gates to the turbo. It's it's

32:51

easier to see on this side, but the

32:53

waste gate for the turbo, which we think

32:54

might be damaged, goes through and into

32:58

that into that casing. So, we need to

33:01

make sure that that is you can deattach

33:04

the end of the waist gate by a little 10

33:06

mil rub and it should come off the end

33:08

of the waist gate. like the waist gets

33:10

like that and then the electronic

33:12

section of the part there which will

33:13

push it in and out is on this side.

33:15

There's just one bolt holding it here

33:17

and we should be able to slide it off

33:19

there which is attached to this. You can

33:21

see just here the little 8 mil bolt that

33:24

I've got to undo to get the electrical

33:26

section off that wastegate. On top of

33:29

that, I've got to start undoing the

33:31

bolts which are holding the engine to

33:33

the gearbox. I found out I can just

33:35

twist the waist gate to get better

33:37

access to that 8 mil, which is going to

33:39

help a lot. I've managed to get to it

33:41

pretty easy on this side, but the other

33:43

side's going to be a little bit of a

33:44

challenge. But me and my dad eventually

33:47

managed to undo all the bolts underneath

33:50

holding the gearbox to the engine and

33:52

those wastegate bolts. And now we're

33:54

bringing the engine down to do the

33:56

remaining bolts which we can see on the

33:58

top. Final bolt is out and we should be

34:01

able to separate the gearbox on the

34:03

engine. And now we can find out whether

34:06

that damaged part will unbolt

34:08

separately.

34:10

>> Yeah,

34:12

the theory works

34:15

and it's looking pretty good. The

34:18

flywheels in the center, but the bolts

34:20

around the outside look like they'll

34:23

release that damaged cast aluminum part.

34:28

Um,

34:31

all we've got to do now is unbolt the

34:34

flywheel, which is super lightweight.

34:37

And once that's out the way, we can

34:39

access the bolt, which is hopefully

34:41

holding in this damaged cast aluminum

34:44

part.

34:47

And once those bolts are out, we can

34:49

start wedging away this part away from

34:52

the engine. And it should be a little

34:54

bit easier at the minute because it is

34:56

broken.

34:59

Yeah, boy.

35:06

All of that for this.

35:10

That's

35:14

That's so bad. A lot of force has gone

35:17

through that. Ain't it? But that's the

35:19

weak point. like that. Like this is

35:21

strong. And then as soon as it's made

35:24

little wings off the side, it's just

35:26

gone snap straight off. Okay, we've

35:30

still got the rest to get off. This is

35:32

going to be trickier. We've got to get

35:33

the rest off the engine mounts now. And

35:36

then we also then got to plan. We got to

35:38

make a plan on how we're going to fix

35:39

this cuz after we do this, the whole car

35:42

can go back together.

35:47

Where did the music go?

35:49

>> Now we just need to get off the

35:51

remaining part of that broken aluminum

35:54

piece. You can see it's resting actually

35:56

on the engine mounts. So now I'm undoing

35:59

the two bolts which hold it to each

36:01

engine mount.

36:03

>> There's one out and here's the next one.

36:08

>> And the only thing holding it in now is

36:10

the waste gate.

36:12

But eventually it come loose. Yeah. It

36:17

it's off. The wastegate actually

36:21

looks okay. Originally, I thought this

36:24

might be bent because all the weight of

36:26

the engine went onto it, but it looks

36:28

like it survived it. Someone told us

36:31

that that wastegate has to be in the

36:34

exact position

36:37

going on there, else it's not going to

36:39

work. But it's got, look, it's got that

36:41

slinky on.

36:43

It's got two slinkies, so it actually

36:45

doesn't matter. Look, it's got loads of

36:47

play. And as long as it twists, that's

36:50

just opening and closing the waist gate.

36:52

So, it doesn't If you're a mill, it's

36:55

really not going to matter at all

36:56

because you all it needs to do is twist.

36:59

I could be up here. I could literally be

37:01

up there and that's still going to

37:04

twist. All the uh the electronic

37:06

wastegate does is this is plugged in.

37:08

When the turbo when you let off the

37:10

throttle when it's got that excess

37:11

boost, this will just twist to open and

37:15

close the wastegate electronically. The

37:16

annoying thing it just sits in that

37:18

mount which is here and you can see it's

37:22

just broken clean off. But there is a

37:25

chance we might be able to get it

37:26

repaired. The next step is getting the

37:29

other side off which is broken in the

37:30

exact same way.

37:32

>> Yeah, boy.

37:34

And there it is. the last remaining

37:37

piece.

37:40

Oh yeah, that's crazier that the whole

37:43

weight of the engine is on that

37:46

platform. And this part here is the

37:49

whole reason we've had to strip this

37:51

whole entire car to pieces. Let's just

37:54

hope we can get it repaired or even

37:57

made. Look at that. Look at that.

38:03

There's good news and bad news of all of

38:05

this. We got

38:08

good news is that we've now took off the

38:11

last part of the car that's broken

38:16

and it looks like this. We still have

38:19

little things to fix. We've still got

38:21

the chassis legs at the front. We've

38:23

still got the carbon fiber damage at the

38:24

front there. We've got the interior to

38:26

go in. We've got the whole back of the

38:28

car to sort out. But everything from now

38:31

on

38:33

means we're putting back together and

38:35

we're fixing without parts from Bugatti

38:38

and we've already done and accomplished

38:40

what

38:42

was we were told couldn't be done which

38:45

is give us confidence. Maybe it's false

38:47

confidence but I don't know. We we will

38:49

still proceed from here. The next step

38:52

is to try and get that fixed because as

38:55

soon as that's fixed we can start

38:56

building up the rest of this back up.

38:58

Once that's built back up, we can attach

39:00

it back to that. Once that's attached

39:02

back to that, the interior should be

39:04

trimmed and done. And all the airbags

39:06

from the Audi A3s, the DB11s can go back

39:09

in. The interior can go back in. Then we

39:11

can pay our attention to the front and

39:13

we can work out what we're going to do

39:14

with this. And that is the reason why

39:16

we're here at Blackhorse Automotive, cuz

39:19

these guys can actually 3D scan and make

39:23

parts from scratch, which we're hoping

39:26

they'll be able to scan a Bugatti Purse

39:29

Sport and section in this part here.

39:32

Again, all of this at the minute is all

39:34

easier said than done, but we're not

39:38

going to stop. We literally don't have

39:40

any other choice.

39:42

We've done well.

39:44

The challenge has only just begun.

39:48

>> Yeah, we only just started. And if

39:50

you're excited for the next video like I

39:52

am, subscribe the subscribe button. Like

39:56

the like button and share that share

39:59

button. Thanks so much for watching this

40:00

video and I will see you in the next

40:03

video. Peace out.

40:06

>> Do you want me to go there and you come

40:07

here?

40:09

There's no way that's going to happen.

40:13

We're going to be fast. Which way are

40:15

you going?

40:16

>> We got about 15 seconds.

40:17

>> Which way are you going?

40:18

>> Um

40:19

>> that that side.

40:20

>> Yeah. Yeah. I think I'm going to go to

40:21

that side. Yeah. All right. Three, two,

40:23

one, go.

40:27

like a trumpet.

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