I Built a Transparent Katana
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have you ever seen an invisible
sword well I think I have a few days ago
I saw this picture right here that is an
invisible sword and now I want one just
like that a sword that's not all
invisible but also destructible and
sharp a sword that's basically like a
normal one but that you can't see I'm
going to build one not sure how yet I'm
going to have to figure it out and then
I'm going to test its sharpness and
durability against increasingly harder
targets the first step was choosing the
right material and the first one that
popped into my head well it was glass
glass is transparent when it's cleaner
than that and you can make it pretty
sharp by using a diamond Stone like it
did here but even though there are some
kinds of glass that can be more
resistant than usual and even
indestructible according to the
companies that sell them the problem
with glass is that glass is
glass and glass breaks at least way too
easily to make a katana out of it but
there is another material that not only
is transparent but it's 10 times more
impact resistant than steel by weight
I'm talking about polycarbonate it is
generally used for riot shields armored
vehicles safety glasses and other
indestructible items and because of all
that it sounds like the perfect material
for the job but I kind of still want to
see for myself how hard it actually is
to find that out I'm carrying out a
small sample from the panel I'm planning
to use for the katana and the idea is to
hit H the polycarbonate as hard as I can
with this unnecessarily big
Sledgehammer 3 2
[Applause]
1 and well I'm not exactly sure what
just happened I only know that even
though B saw horses broke because of the
impact the polycarbonate panel is
completely fine this thing has one
scratch but you can't even feel it it's
not even bended or anything it's like
insane and since polycarb is clearly
resilient meaning it can bend like a lot
without breaking it's definitely my best
option so to make the katana I got a big
panel of polycarbonate 2 m by 0.5 and 12
mm or 0.47 in Stick which is also the
maximum thickness I could find for this
material and this is going to be the
invisible and indestructible body of the
sword now to cut the right shape out of
the panel I'm going to use tape what I
mean is that tape should make it easier
to draw the consistent curve of the
katana on the panel and then I can use
that as a reference for the actual cut
and after outlining the tip the edge and
completing the handle I can start to see
the final shape of the sword there is
just one thing to point out I
involuntarily made this thing big like
way too big it's basically twice as
large as a normal Katana and I'm not
sure if I should be excited because the
katana is massive and it's going to be
powerful or worried because the katana
is massive and I might not be able to
even lifted but after making a few
scientific tests I realized that because
polycarbonate is so much lighter than
steel it shouldn't be a problem to swing
the sword even if it's that big and so
I'm not worried anymore I'm just really
excited instead then I use a jigsaw to C
out a smaller perimeter around the sword
so that it's going to be easier to work
with it in the next step and after doing
that it became even more noticeable how
big this thing is going to be now the
next step is to crop the actual shape of
the sword out of the panel and and to do
that I'm going to use a b saw then after
cutting the shape I can remove the
protective film and I'm going to be able
to see if the sword actually looks
invisible the problem is that Ben sace
don't look too friendly and most
importantly I don't exactly know how to
use one so I got pretty
nervous
uh I already cut one part I forgot to
film I cut it really bad you see the
good thing is that I need to follow the
in interor line this part inside here so
my terrible cut wasn't actually a big
deal for now then I cut the extra
material out of the other side of the
katana and like that I was getting
closer now comes the hardest part I need
to follow these lines here and be
precise now this is definitely scarier
and I don't mind my fingers being close
to a deadly saw but making a mistake
here means removing material out of the
final Katana and potentially having to
start from zero luckily though I was
getting the hang of it and after
removing the extra material from the
handle I'm fixing the final details on
the Belt grinder as you can clearly see
here anyways like that the first step to
make the sword is complete I'm also
happy to see the weight of the katana is
not a problem at all it's not too light
not too heavy and the katana is not
bending on itself which means I'm
definitely on the right track and now a
few seconds of Silence while I remove
the plastic wrap
now the sword looks pretty invisible
already but inside the shop the effect
is actually weaker because of the lights
like in real life like like this it's
completely transparent for me
wait what if I do this
and that was already more like it or
less like it but outside it gets even
better bear in mind you can still see
the edges because there is no blade and
the spine is not polished so it might be
that the katana also looks darker
because the edges block the light but
when the edges are perfectly
perpendicular to the camera this thing
looks fake the effect is even stronger
when there is light behind it and I'm
very excited to see what this Katana is
going to look look like when it's
done I'm going to get this thing sharp
then I'm going to make the handle and
then I'm going to test it
against a lot of
stuff the first step to get the sword
sharp is to create a bevel on the blade
so after marking the center of the blade
using a caliper I'm retracing the line
with a pencil this line is going to be
my reference for the edge while grinding
also to make sure I'm going to grind the
blade symmetrically on both sides
basically like this I made this tool
this mechanism allows me to set a
certain angle so that when I grind the
sword with a belt grinder the angle
should stay consistent as well as the
bevel on both sides and this is all
Theory by the way I've never grinded
almost anything in my life and this
could honestly mess up the entire sword
but of course there is only one way to
find
out and well even though I felt like I
was doing everything wrong at the
beginning after basically 1 hour of
grinding the first side of the bevel was
completed and besides making an absolute
mess everywhere including on my face I
think it came out bad but much better
than expected and so after repeating the
process on the other side of the blade
the rush shape of the sword is done the
katana is not sharp yet but it has an
edge now and so the next step is going
to be making it invisible to do that I'm
going to smooth out the angle between
the spine and the bevel mainly to
prevent Reflections like the ones you
see here and while doing so I'm going to
also remove the scratches I got from the
belt grinder and hopefully turn turned
the katana even more transparent than
how it was before so I got a sander with
eight different bads from a course crit
to basically a polishing one and by
sending the katana with each one of the
pads in theory I'm going to be able to
make it transparent and well after a
little more than 2 hours I was basically
done with a first pad anyways I made
sure to remove every single scratch from
the belt grinder and even after just the
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